The Plant Process Audit

...delivers a professional outside view to help you truly understand your plant,
identify hidden bottlenecks and potentials, and serves as your essential digital readiness check.

 

Our Audit Services

Performance and Effiency
Audit

The foundational audit for 
process performance 
optimisation

 

Services Includes:

  • Equipment, Fuel & Raw Material Evaluation
  • On-Site Process Data Measurement
  • DCS Historian Data Analysis
  • KPI Evaluation
  • Operational Practice & Staff Interviews
  • Checkmark Validated Mass & Heat Balance Model
  • Checkmark Actionable Recommendations Report
  • Checkmark Certified Database for Digital Engineering
Learn more

Digital Readiness
Audit

The complete audit for 
digital transformation

 

 

Services Includes:

  • All „Performance Audit“ services, plus:
  • Control Loop & Logic Analysis
  • System Connectivity & Interface Analysis
  • Automated Data Quality Assessment
  • Checkmark All „Performance Audit“ deliverables, plus:
  • Checkmark Digital Readiness Certificate
  • Checkmark Certified Database for AI & Real-Time Optimisation
Learn more

Deep Data
Audit

Unlock hidden potential in 
your existing process data

 

 

Services Includes:

  • Historian Data Evaluation & Structuring
  • Automated Data Cleaning & Validatio
  • Advanced AI Data Analysis ,using the aixProM Plattform
  • Process & Data Correlation Modelling
  • Checkmark Detailed Data Insights Report
  • Checkmark Data-Driven Actionable Recommendations
  • Checkmark Validated Dataset for AI Modelling
Learn more

Learn More

Download our dedicated booklet or get in touch for a more detailed discussion about how we can help you start your optimisation journey.

Download Audit Booklet

White Paper

Process Stability as a Foundation for CCUS in Cement Production

Carbon Capture, Utilisation and Storage (CCUS) offers great potential for decarbonising the cement industry - but only if the underlying process is stable.
In this whitepaper, we examine how high failure rates, fluctuating gas conditions, and unplanned downtime impact CCUS feasibility - and how digital twins, engineering expertise and predictive control can help solve this challenge.
29_25 Process Stabilisation for CCUS
All Downloads

aixprocess Cement Solutions Downloads

Optimising Kiln-line Performance in Cement Production

This whitepaper outlines a comprehensive, technically grounded approach to improving kiln performance through reduced exhaust gas volumes, improved combustion efficiency, effective fuel substitution, and advanced modeling techniques such as CFD.

Download

Stepwise Transition to Higher AF Substitution in Rotary Kilns

This Use Case outlines a stepwise engineering strategy to increase thermal substitution rates (TSR) in clinker production using alternative fuels such as RDF.

Download
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Cement Services Booklet

Process optimisation & debottlenecking, decarbonisation, and digitalisation consulting from the world leading service provider

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KILN AIxperT Booklet

The RealTime clinker production process optimiser for a significant stabilised process, higher TSR Rates, and lower energy costs

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MILL AIxperT

The RealTime AI grinding process optimiser for higher output & lower energy use

Download
Cover

Plant Process Audits

The Foundation for Your Digital Plant

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